Plywood Hot Press with Cage-Type Fully Automatic Loading & Unloading System (Foundation Infeed & Outfeed System)
Plywood Hot Press with Cage-Type Fully Automatic Loading & Unloading System
The Plywood Hot Press with Cage-Type Fully Automatic Loading & Unloading System is an advanced solution designed for modern plywood production lines. It integrates a high-efficiency hot press with a fully automated cage-type loading and unloading system, along with a foundation infeed and outfeed conveyor system.
This system significantly improves production efficiency, reduces labor costs, and ensures consistent product quality. It is ideal for medium to large-scale plywood manufacturers seeking automation, stability, and high output.
This system significantly improves production efficiency, reduces labor costs, and ensures consistent product quality. It is ideal for medium to large-scale plywood manufacturers seeking automation, stability, and high output.
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Plywood Hot Press with Cage-Type Fully Automatic Loading & Unloading System (Foundation Infeed & Outfeed System)
1. Product Detailed Description
This plywood hot press system consists of three main modules:
1.1 Hot Press Machine
- Multi-layer hydraulic hot press structure
- High-pressure and uniform heat distribution system
- Equipped with precision temperature and pressure control
1.2 Cage-Type Automatic Loading & Unloading System
- Vertical cage structure for stacking multiple boards
- Automatic board feeding and discharging
- Synchronization with hot press cycle
1.3 Foundation Infeed & Outfeed System
- Heavy-duty conveyor system
- Stable panel transfer before and after pressing
- Fully integrated with automation control system
The entire system operates through a centralized PLC control system, ensuring seamless coordination between feeding, pressing, and unloading processes.
| Item | Parameter |
|---|---|
| Total Pressure | 800T |
| Equipment Frame Structure | Split Assembly: Upper Crossbeam 1000mm: Lower Crossbeam: 900mm: Middle Crossbeam: 400mm |
| Frame Steel Plate Thickness | 60mm: Vertical Leg Width: 370mm × 4 pieces |
| Hot Press Plate | 2700mm × 1370mm × 52mm |
| Hot Press Plate Oil Circuit | Single Plate Double Inlet Double Outlet, Uniform Heat Transfer, Small Surface Temperature Difference |
| Number of Hot Press Plates | 31 pieces |
| Main Hydraulic Cylinders | 320mm × 2700mm × 4 units |
| Heating Method | Thermal oil |
| Hydraulic System | Pollution-free standard hydraulic station |
| Rapid Low-pressure Pump Model | 540CC/R; Quantity: 4 units |
| Rapid Pump Motor Model | 22KW 415V |
| High-pressure Pump Motor Model | 11KW 415V |
| Other Electrical Components | Schneider Electric |
| Control System | ①Control method: Siemens PLC touch screen fully automatic control, 6-stage pressure reduction and dehumidification |
| Total Installed Capacity | 99KW |
2. Product Features & Advantages
2.1 Fully Automated Operation
- Reduces manual intervention
- Improves production efficiency by 30%–50%
- Minimizes labor costs
2.2 High Production Efficiency
- Continuous operation with synchronized loading/unloading
- Shorter pressing cycle time
- Suitable for mass production
2.3 Stable and Reliable Structure
- Heavy-duty steel frame ensures long service life
- High-temperature resistance design
- Low maintenance requirements
2.4 Precision Control System
- PLC automatic control system
- Accurate temperature, pressure, and time settings
- Ensures uniform plywood quality
2.5 Energy Saving & Environmental Friendly
- Optimized thermal system reduces energy consumption
- Efficient heat utilization
- Lower operational costs
2.6. Customizable Design
- Number of layers can be customized (e.g., 8, 10, 12 layers)
- Plate size and pressure adjustable
- Suitable for different production requirements
3. Applications & Use Cases
3.1 Plywood Manufacturing Plants
- Standard plywood production
- High-volume industrial processing
3.2 Furniture Board Production
- Cabinet boards
- Wardrobe panels
- Decorative plywood
3.3 Construction Material Industry
- Formwork plywood
- Structural panels
3.4 Engineered Wood Production
- Laminated veneer lumber (LVL)
- Blockboard and composite panels
4. Technical Parameter
① Feeding Platform with Electric Roller
| Item | Specification |
|---|---|
| Overall Frame | 14# Channel Steel |
| Rollers | 5 Rows of 114mm Thick-Wall Rollers |
② Hydraulic Control
| Item | Specification |
|---|---|
| Main Frame | 150mm square tubing |
| Motor Power | Fan 0.75KW + Reducer 0.75KW = 1.5KW |
| Pattern Feeding Method | Hardened geared motor + cylinder |
| Adsorption Method | Negative pressure fan + suction cups |
| Number of suction cups | 4 |
③ Cage Feeder Control System
| Item | Specification |
|---|---|
| Layer spacing | Adjustable |
| Total oil pump power | 15KW |
| Plate feeding method | Hydraulic motor |
| Control system | Manual/automatic |
| Lifting method | Hydraulic cylinders (2 x 140-4100 cylinders) |
④ Cage Outputter
| Item | Specification |
|---|---|
| Lifting method | Hydraulic cylinder (2 cylinders, 120-4100) |
| Plate ejection method | Hydraulic motor + chain + spring plate frame |
| Plate ejection motor | 0.75KW |
| Control system | Fully automatic |
⑤ Automatic Stacker
| Item | Specification |
|---|---|
| Plate stacking method | cylinder |
| Plate placement height | 1400mm |
| Control system | fully automatic |
| Electrical components | Schneider Electric |
⑥ Plate Stacking Lifting Platform with Electric Roller
| Item | Specification |
|---|---|
| Overall frame | No. 14 national standard channel steel |
| Rollers | 6 rows of 114mm thick-walled rollers |
| Hydraulic control | Press hydraulic overall control |
| Total power | 20KW |